BEMCO JACKS Innovates Heavy Equipment Track Maintenance Tools

In the world of heavy equipment, every excavator, bulldozer, and crane carries tremendous responsibility. These mechanical titans form the backbone of infrastructure projects, mining operations, and urban development. Yet even the mightiest steel beasts require meticulous care—especially their tracks, the literal "feet" that bear the weight of these machines.

Imagine a million-dollar excavator suddenly immobilized by a seemingly minor track pin failure. The resulting downtime and repair costs aren't hypothetical scenarios—they're frequent nightmares in heavy equipment maintenance. Proper track maintenance directly impacts operational efficiency and equipment longevity, making the BEMCO JACKS Track Pin Press an essential tool for protecting investments and ensuring productivity.

Headquartered in Belgaum, Karnataka, BEMCO JACKS has earned global recognition as a manufacturer of premium hydraulic equipment. Specializing in solutions for construction, mining, and heavy engineering industries, their track pin presses stand out as flagship products designed with both performance and user experience in mind.

Also known as track pin extractors or bush presses, these specialized tools facilitate the removal and installation of track pins and bushings in heavy equipment. Worn or loose components can lead to track slippage, detachment, or collateral damage to other parts—problems the BEMCO JACKS system prevents through safe, efficient servicing.

• Time Efficiency: Hydraulic technology dramatically reduces maintenance time compared to manual methods.
• Equipment Protection: Precision controls prevent damage to tracks during pin replacement.
• Operator Safety: Automated processes minimize physical strain and injury risks.
• Cost Reduction: Timely pin replacement prevents more extensive (and expensive) track system failures.

The press utilizes hydraulic force applied through a carefully aligned ram and dies. Operators position the track assembly, engage the hydraulic system to apply controlled pressure, then complete the pin extraction or installation with minimal effort. The process involves:

1. Equipment setup on stable ground with appropriate dies selected
2. Precise alignment of the ram with the track pin
3. Controlled hydraulic pressure application
4. Smooth pin removal/installation
5. System depressurization and completion

Models range from 100-ton units for mid-sized equipment to 200-ton+ solutions for massive machinery, with custom configurations available.

Options include stationary workshop models and portable units for field service.

Manual hydraulic pumps suit lighter applications, while electric or pneumatic systems handle demanding industrial environments.

Choosing the appropriate model requires evaluating:

• Equipment size and specifications
• Workshop versus field service needs
• Maintenance frequency and volume
• Available power sources

Proper care extends the press's service life through:

• Regular hydraulic system inspections
• Scheduled fluid changes
• Component lubrication
• Contamination prevention
• Proper storage procedures

With a growing global presence including expansion in key markets, BEMCO JACKS continues developing hydraulic solutions that combine engineering excellence with practical functionality. Their track pin presses exemplify this commitment—tools that don't just repair equipment, but protect substantial industrial investments.